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1- CERAMIC DEPARTMENT
The plant is recently renovated and expanded
to include automatic dosing and weighing units
intensive mixers, polluted free and pneumatic
conveying systems, wear resistant silos, tilting
continuous kilns, static continuous kilns ,rotaly
kilns ,ball mills and advanced gate dryers. The
ceramic plant is capable of producing 150 m tons of
melted frits on a daily basis. Frits will be
continuously checked for quality consistency. And
the accepted material will be transferred to proper
storage silos before being dried and packed. Frits
and glazes can be transparent, opac, leaded, matt or
glossy, white or coloured. Field of applications
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-double fast fire wall tile industry
-single fast fire and monoprosa wall tile
-single fast fire floor tile industry
-double firing china and ceramic industries
-single firing china and ceramic industries
-fluxes used in ceramic industry
-printing powders used in wall tile, floor
tile and porcellanato |
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In addition, our team of experienced
technicians are always ready to produce
frits of maximum compatibility with customer
requirements.
Glazes with many different specifications
are produced by the wet methods in ball
mills, jet mills and agitated mill with
required specification and particle size
distribution.
At this stage further tests will be carried
out in order to ensure quality consistency
and compatibility. Then upon test approvals
the wet glaze will be spray dried and
pulverized before being bagged.
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Data sheets and further explanations can be
provided upon customer request.
Our present range of products includes:
- Ceramic frits
(trans, opac, matt, etc...)
- Printing powders
- Ready glazes and engobes
- Luster glazes
- Coloured glass granules
- Glazes for relief application on glass and
ceramic crafts.
- Vitrosa for
application on glass and ceramic |
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2- ENAMEL DEPARTMENT
The newly expanded enamel production plant is
equipped with modern automatic batching and weighing
units which continuously provide a homogenous
mixture of raw materials to be charged into the
static melting kilns. Melt material is quenched in
water tanks, then dried and packed according to
customer request. Enamel plant products are mainly
used by the manufacturers of household as well as
industrial appliances. These materials support the
base structure against excessive heat corrosion,
chemical and bacteria attacks. In addition to this,
enamels play an important role in the final
appearances of the objects.
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Various types of enamels may be listed as
follow:
- frits as ground
coat enamels for use in sheet metal
enamellings industries.
- frits as cover
coat enamels for use in sheet metal
enameling industries.
- Frits as
majolica for use as cover coat decorations.
- Anti acid frits
for chemical tanks and reactors. |
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- frits as cover
coat enamels for special type of metals such
as copper and cast iron.
- Self coloured
frits
Consistency in production is maintained
through non-stop quality control procedures
including viscosity test, hardness test,
abrasion resistance tests, adhesive tests,
etc.
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Typical data sheets and technical
specifications are available upon request. |
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3- COLOUR DEPARTMENT
Advanced technological approaches and sophisticated
systems are incorporated by experienced technicians
to produce ceramic stains and printing colours in
accordance with customer tastes and ideals. The use
of computer aided calcinations kilns, hich
efficiency mixers and super gate dryers contribute
to improvement of quality.
Samples are taken at different stages in the
production process to evaluate the quality and
improve condition as necessary.
The final products will be tested to ensure
desirable particle size distribution and colour
shade compatibility. In addition to this, laboratory
research work using modern technology equipment is
performed in order to develop new colour spectrum. |
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The materials currently produced in this
department include:
1-Stains for use in ceramic glaze whit
standing working temperatures of up to 1300
c (e.g.tile and traditional ceramics)
2-Stains for use in ceramic body whit
standing working temperatures of up |
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to 1300c (e.g. granite and porcellanato)
3- Stains for use in enamellings industry
whit standing working temperatures of up to
1300c.
4- Printing and decoration colours in powder
or paste forms to be used as "on glaze" or
"under glaze "application.
5- Printing and decorating colours for use
in automatic window screens, safety glass,
decoration glass, soft drink bottles and
engineering injection glassware.
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Typical data sheets and technical
specifications are available upon request. |
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4- RAW MATERIAL DEPARTMENT
This division is responsible for supplying
and processing of various ores and minerals
extracted from local as well as distant
mines.
Awide range of materials is delivered for
processing. In this department, minerals
such as quartz, zirconium, |
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synite
nepheline,clay, kaoline,feldespar, dolomite,
colomanite, felourine and many others are
first examined on delivery to confirm right
technical characteristics. Then upon being
approved, the commodity is transferred to
processing lines. Materials are crushed into
particle sizes ranging from 0-80 mm suitable
for feeding into fine grinding plants. At
this stage, facilities such as wet and dry ,
ball mills , roll mills , jet mills,
agitated mills and most advanced super Orion
ball mill are used to prepare micronized and
sub micronized powders.
In the last stage, some advanced
experimental methods including
TEM,XRF,XRD,SEM,AAS and CILAS instruments
are used to
control
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control the right properties and particle
size distribution.
Recently this department is turned into an
independent company, namely: SAHANDASAK
which falls into mashad glaze industrial
group.
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5- ULTIMATE CERAMIC
DEPARTMENT
In the very first stage of production of fine
ceramics which encompass a wide range of technical
ceramics. We have the project for the production of
alumina balls and linings. With an estimated initial
capacity of 2000 metric tons. The future projection
will be an annual production rate of nearly
20.000.000 tonnes.
Production of non Oxid ceramic items such as sic and
Nsic kiln furniture are the second phase of our
project plans.
The company is now considering the production of
advanced ceramic pieces used as catalyst bases in
various field applications. One interesting
application is in the automotive industry where
catalyst converters help to reduce the polluting
substances in the exhaust emissions. This process is
accomplished by passing gases through very fine
honeycomb channels of the ceramic converter the use
of special type of material with near zero expansion
helps to increase the mechanical shock resistances
of the converter.
Recently this department is turned into an
independent company, named as ultimate ceramic
findings and innovations sister company of mashad
glaze industrial group.
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6- KASHI LAB
DEPARTMENT
Kashi lab is a pilot plant for small scale
production of wall, floor and porcellanato tiles.
State-of-the art equipments are installed and latest
techniques are applied for tile design from pressing
station up to glaze lines.
At this laboratory, working procedures at customer
facilities are simulated in order that a wide
variety of design options can be reached at lower
costs and time periods.
Tile manufacturers and designers are kindly invited
to practice new ideas and improve their talents and
procedures in a real-world situation at kashi lab.
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7- RESEARCH & DEVELOPMENT
DEPARTMENT
Par-e-tavous research institute is set up in the
heart of mashad glaze production complex. With the
increasing capacity of ceramic tile industries and
start of new plants, productivity and material
innovations are considered as the main concerns and
necessities. We have therefore provided well
equipped laboratories and knowledgeable staff to
assist the expanding industry with their daily
problems as well as future projects
Besides many achievements and innovations in the
field of glass and ceramic technology, the institute
has offered valuable technical support and problem
solving services to its customers. References can be
made to industries such as: enamellings industries,
kiln manufacturers, refractory producers, raw
material suppliers, table ware and sanitary ware
industries. Medical schools and engineering
universities have also enjoyed the use of many
facilities in this institute. |
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